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Flat engine

technology Maturity 11-13 Next article →

A flat engine is a type of piston engine where the cylinders are placed on opposite sides of a central crankshaft.

Boxerengineanimation
Boxerengineanimation

This layout is also called a horizontally opposed engine. This design is important because it offers several mechanical advantages. It allows for a short engine length and a low centre of mass. A low centre of mass helps vehicles, especially cars, handle turns more effectively. These engines are also well-suited for air cooling. This is because the cylinders and cylinder heads have large surface areas that are well-exposed to the air.

Moteurs à Plat - V à 180° vs. Boxer
Moteurs à Plat - V à 180° vs. Boxer

Most flat engines utilize a specific arrangement known as the boxer configuration. In a boxer engine, the pistons of each opposing pair move inwards and outwards at the same time. This movement is similar to two boxers punching their gloves together. Each piston in a boxer setup has its own separate crankpin on the crankshaft. This design provides excellent primary balance. It is the only common configuration that has no unbalanced forces, regardless of how many cylinder pairs are used. Because of this, boxer engines do not require a balance shaft or counterweights. However, they do produce a rocking couple. This happens because each cylinder is slightly offset from its partner due to the distance between the crankpins.

There is an alternative way to build a flat engine called a 180-degree V engine. In this configuration, the cylinder banks form a V-shape with a 180-degree angle between them. Unlike the boxer design, each pair of pistons in a 180-degree V engine shares a single crankpin. This means that as one piston moves inward, the other moves outward. This setup is simpler than the boxer configuration. This specific layout has been used for many twelve-cylinder flat engines. While these engines are efficient, they are wider than many other engine types. This width can be a disadvantage when placing an engine between the steered wheels of a car.

The history of the flat engine began with the German engineer Karl Benz. In 1897, he built the first flat engine, which he called the kontra engine. This was a boxer-twin design.

Benz Contramotor IMG 1343 2023-11-25 JM
Benz Contramotor IMG 1343 2023-11-25 JM

Early automotive history shows many uses for this technology. The 1900 Lanchester 8 hp Phaeton used a boxer-twin engine. The 1903 Ford Model A, along with the Model C and Model F, also utilized flat engines. Aviation also adopted this design very early. The Pearse monoplane used a flat-twin engine in 1902. Later, the 1909 Santos-Dumont Demoiselle range used boxer-twin engines.

Puch Flugmotor Patent AT 48877 1909-11-08
Puch Flugmotor Patent AT 48877 1909-11-08

Flat engines come in many different sizes and cylinder counts. Flat-twin engines are common in motorcycles, such as the BMW R32 produced starting in 1923.

R68-opposed-cylinders
R68-opposed-cylinders

Flat-four engines are widely used in cars. The Volkswagen Beetle used a flat-four engine for many years. Subaru has also used boxer-four engines in its models since 1971. Flat-six engines are popular in both aircraft and sports cars. The Porsche 911 has used boxer-six engines exclusively since it was introduced in 1964. Even larger engines have been built for racing. Porsche used flat-eight engines in racing cars during the 1960s. They also built a flat-twelve engine for the Porsche 917K racing car.

Riedelanlasser
Riedelanlasser

Different industries use these engines for very specific technical reasons. In aviation, flat engines are much more common than straight engines. In fact, V engines have almost disappeared from aircraft except in historical models. Small aircraft often use boxer-four or boxer-six engines. During World War II, a specific boxer-twin engine called the Riedel starter was used. This engine served as a starter motor for early German jet engines like the Junkers Jumo 004. This engine had a very oversquare stroke ratio of 2:1. This allowed it to fit directly in front of the turbine compressor. This shows how the compact nature of the flat design serves specialized mechanical needs.

Today, the use of flat engines is more specialized than it once was. In the automotive industry, they are less common than straight engines or V engines. While many manufacturers stopped using them, Porsche and Subaru remain significant producers. Subaru even produced the world's first passenger car diesel boxer engine in 2008. This was a turbocharged boxer-four with common rail fuel injection. The design continues to connect to various fields like racing, aviation, and daily transport. Whether it is a high-performance Ferrari with a flat-twelve or a reliable Subaru, the flat engine remains a unique engineering solution.

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🖼️ Images & Media (6)
File:Boxerengineanimation.gif
Boxerengineanimation.gif
File:Benz Contramotor IMG 1343 2023-11-25 JM.jpg
Benz Contramotor IMG 1343 2023-11-25 JM.jpg
File:Moteurs à Plat - V à 180° vs. Boxer.png
Moteurs à Plat - V à 180° vs. Boxer.png
File:R68-opposed-cylinders.jpg
R68-opposed-cylinders.jpg
File:Puch Flugmotor Patent AT 48877 1909-11-08.png
Puch Flugmotor Patent AT 48877 1909-11-08.png
File:Riedelanlasser.jpg
Riedelanlasser.jpg
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