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Wankel engine

technology Maturity 7-9 Next article →

A Wankel engine is a type of internal combustion engine that uses a rotary design. Instead of using pistons that move up and down, it uses an eccentric rotary motion to convert pressure into rotating motion. This design is unique because it relies on a spinning rotor to create power. The engine is highly valued for its compact size, low weight, and smooth operation. Because it has fewer moving parts than a standard reciprocating engine, it can be very efficient in certain uses.

Wankel engine diagram
Wankel engine diagram

The mechanism relies on a rotor that resembles a Reuleaux triangle, which is a triangle with curved sides. This rotor spins inside a housing shaped like an epitrochoid, which looks somewhat like a figure-eight. As the rotor turns, it creates three separate working chambers between itself and the housing. The rotor moves around an eccentric shaft, which is an output shaft with an off-center lobe. The rotor spins around this lobe in a motion similar to a hula hoop. For every three revolutions of the eccentric shaft, the rotor completes one full revolution.

Wankel Cycle anim en
Wankel Cycle anim en

There are two primary forms of this engine technology. The first is the Drehkolbenmotor, or DKM, which was designed by Felix Wankel. In a DKM, there are two rotors: an inner triangular rotor and an outer rotor. The center shaft in this design remains stationary, and torque is taken from the outer rotor. The second form is the Kreiskolbenmotor, or KKM, designed by Hanns-Dieter Paschke. In the KKM, the outer rotor is part of the stationary housing and does not move. All modern production Wankel engines use the KKM design because it is much more practical.

Wankel Cycle (vector)
Wankel Cycle (vector)

The history of the engine began in the 1920s when Felix Wankel designed a rotary compressor. He received his first patent for a rotary engine in 1934. In 1951, Wankel worked at the German firm NSU Motorenwerke to develop a supercharger. With mathematical help from Stuttgart University of Applied Sciences, the design was refined. The first DKM prototype, the DKM 54, ran on February 1, 1957, at an NSU research facility. While these early engines could reach high speeds, such as 25,000 rpm, they were impractical because the speed distorted the shape of the outer rotor.

Two Stage Rotary RR R1C
Two Stage Rotary RR R1C

Engineers had to overcome many technical challenges to make the engine reliable. Early DKM models suffered from poor cooling and a complicated stationary shaft. Hanns-Dieter Paschke’s KKM design solved these issues by providing easier access to spark plugs and a simpler cooling system. The first fully functioning KKM engine, the KKM 125, debuted on July 1, 1958. It weighed only 15 kg and produced 35 hp at 11,000 rpm. In 1963, NSU produced the KKM 502 for the NSU Spider sports car. Approximately 2,000 of these cars were manufactured.

Comparison between Wankel and reciprocating engines
Comparison between Wankel and reciprocating engines

Maintaining the seal between the rotor and the housing was a major hurdle. Engineers dealt with "chatter marks" or "devil's scratch," which were scratches on the inner housing surface. These were caused by the apex seals reaching a resonating vibration. To fix this, engineers like Kenichi Yamamoto reduced the weight of the seals. Mazda eventually used aluminum-impregnated carbon apex seals to solve this. Other engineers worked on the thermal load, as the engine experiences uneven heating. Because intake and exhaust happen at fixed locations, one part of the housing gets much hotter than others.

Today, the Wankel engine is used in many specialized applications. Its high power-to-weight ratio makes it suitable for chainsaws and personal watercraft. It is also used in aircraft, snowmobiles, and racing cars. Some modern vehicles use Wankel engines as automotive range extenders to assist electric systems. While they often have lower thermal efficiency and higher emissions than four-stroke reciprocating engines, their smoothness remains a key advantage. They continue to be a fascinating example of how alternative mechanical designs can solve specific engineering needs.

Mazda-787B
Mazda-787B
Mazda RX8 hydrogen rotary car 1
Mazda RX8 hydrogen rotary car 1
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🖼️ Images & Media (13)
File:Wankel Cycle anim en.gif
Wankel Cycle anim en.gif
File:Wankel engine diagram.svg
Wankel engine diagram.svg
File:Wankel Cycle (vector).svg
Wankel Cycle (vector).svg
Wankel3.ogv
File:Comparison between Wankel and reciprocating engines.svg
Comparison between Wankel and...
File:Comparison between idealized Wankel and reciprocating engines.svg
Comparison between idealized Wankel and...
File:Two Stage Rotary RR R1C.jpg
Two Stage Rotary RR R1C.jpg
File:Mazda RX8 hydrogen rotary car 1.jpg
Mazda RX8 hydrogen rotary car 1.jpg
File:Mazda-787B.JPG
Mazda-787B.JPG
File:Hybridpeak.svg
Hybridpeak.svg
File:DEMIO EV 20130126-1.JPG
DEMIO EV 20130126-1.JPG
File:UAV-741-F.jpg
UAV-741-F.jpg

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