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Inventory

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Inventory, often called stock, refers to the quantity of goods and materials a business holds. The primary goal of holding inventory is for resale, production, or utilization. In a manufacturing system, this includes everything from raw materials to finished products. In service industries, the concept is broader and covers all work done prior to a sale. This can even include partially processed information. Managing these items effectively is a complex discipline. It involves deciding the shape and placement of goods across a supply network.

Teenage Engineering Pocket Operators - PO-14 sub & stock cartons - 2015 NAMM Show
Teenage Engineering Pocket Operators - PO-14 sub & stock cartons - 2015 NAMM Show

Businesses maintain inventory for five fundamental reasons. First, they manage time lags in the supply chain. These lags occur between a supplier and the final user. Second, they prepare for seasonal demand. For example, producers might accumulate large stocks in anticipation of holiday consumption. Third, inventory acts as a buffer against uncertainty in demand or supply. Fourth, businesses use inventory to achieve economies of scale. Buying and moving goods in bulk can be more cost-effective than moving single units. Finally, some goods undergo appreciation in value. In the brewing industry, beer may gain value as it is kept to reach a desired standard.

To manage these items, companies use specific categories of stock. Raw materials are the components scheduled for use in making a product. Work in process, or WIP, refers to materials that have begun their transformation but are not yet finished. These are neither raw materials nor finished goods. Finished goods are products ready for sale to customers. There are also goods for resale, which are items that have been returned but are still salable. Stocks in transit are materials currently moving between a seller and a buyer. Consignment stocks are unique because the buyer holds the goods, but the seller retains ownership until the sale occurs.

Specialized terminology helps professionals organize these materials. A Stock Keeping Unit, or SKU, is an internal identification number assigned to products and their variants. These codes can include any combination of letters and numbers. Another method is ABC analysis, also known as Pareto analysis. This method classifies items based on their contribution to total sales revenue. This allows a business to prioritize its management efforts on the most important items. Companies also use safety stock, which is extra inventory kept in reserve. This buffer helps mitigate the risk of stockouts or supply chain delays.

Inventory management involves tracking various types of stock levels. Reorder level is the specific point when a company places an order to refill its supplies. This point depends on the company's specific inventory policy. Cycle stock refers to the available inventory used in batch processes, excluding buffer stock. Some companies use de-coupling, which involves holding buffer stock between machines in a single process. This allows for a smooth flow of work between machines. Anticipation stock is built up specifically for periods of increased demand, such as ice cream in the summer. Pipeline stock refers to goods that have left the factory but have not yet arrived at the customer.

Errors in inventory management can lead to significant problems. Holding too much stock ties up cash and can lead to wasted money. For instance, the UK's Ministry of Defence acknowledged in 2013 that it faced serious inventory management problems. They held more stock than required and failed to dispose of unneeded items. Similarly, in 2012, the Indian Army noted issues with obsolete parts in its air defence inventory. Even in large capital projects like construction, inventory can include partially completed engineering designs. If uncontrolled, a business may struggle to manage the costs of holding too much or too little stock.

Modern systems have introduced even more advanced ways to handle goods. Virtual inventory, or bank inventory, allows a group of users to share common parts. This is useful when parts are needed at short notice but are unlikely to be required by everyone at once. Virtual inventory also allows distributors to ship goods directly to retailers from various locations. This reduces the risk of carrying inventory that might not be demanded. The ultimate goal of demand-driven management is inventory proportionality. This means having the same number of days' worth of inventory for all products. This prevents excess inventory from being left over when other products run out.

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