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Disc brake

technology Maturity 7-9 Next article →

A disc brake is a clever tool used to slow down or stop spinning wheels.

Main components of Disc Brake Assembly
Main components of Disc Brake Assembly

It is common on cars and high-end bicycles. The system works by using a round part called a disc or rotor. This disc is attached to the wheel and spins with it. A part called a caliper holds at least two brake pads. When the brakes are used, the caliper squeezes the pads against both sides of the disc.

Location of a Disc Brake Wheel assembly in a Vehicle
Location of a Disc Brake Wheel assembly in a Vehicle

This squeezing creates friction between the pads and the disc. This friction turns the energy of motion into heat. This heat is released into the air to help the wheel slow down.

suspension
suspension

Engineers create many different types of discs to handle different jobs.

Non Ventilated (Solid) Brake Rotors
Non Ventilated (Solid) Brake Rotors

Some discs are solid and are often used on the rear wheels of a car. Other discs are ventilated, which means they have paths inside to help them cool down. These are often used on front wheels because they face more braking force. Some designs have slots or holes cut into them. Slots help clear away dust and gas from the pads. Holes can help water move away so a film of water does not build up.

2009-02-10 2008 Yamaha FZ6 front rotor close-up
2009-02-10 2008 Yamaha FZ6 front rotor close-up

These special shapes help prevent brake fade, which happens when parts get too hot.

People have been working on these brakes for a very long time.

Main components of Disc Brake Assembly
Main components of Disc Brake Assembly

The development of disc-type brakes began in England during the 1890s. In 1902, Frederick William Lanchester designed a system for the Lanchester Motor Company. His design used a thin disc and a cable to move the pads. He even used copper as the braking material back then. Later, in 1921, the Douglas motorcycle company used a wedge brake on their sports models. These early designs helped pave the way for the modern brakes we see today.

Disc brakes became much more common after many years of testing.

Location of a Disc Brake Wheel assembly in a Vehicle
Location of a Disc Brake Wheel assembly in a Vehicle

They were used on airplanes and even the German Tiger tank in 1942. In 1949, the Crosley line began using caliper-type four-wheel disc brakes. A big moment for these brakes happened in 1953 at the 24 Hours of Le Mans race. The Jaguar racing team won that race using disc brake cars. Their brakes performed much better than the drum brakes used by other teams. Mass production continued with the 1955 Citroën DS.

Today, you can find disc brakes on almost any moving machine with a spinning shaft.

Upgraded-Disk-brake
Upgraded-Disk-brake

They are mostly used on motor vehicles through hydraulic systems. Some very high-performance cars use special materials like carbon-carbon or ceramic composites.

Ferrari F430 Challenge Brake
Ferrari F430 Challenge Brake

In racing, some people use two-piece discs. These have a central part called a bell or a hat. This bell connects the disc to the wheel hub. This design helps the brake handle high heat without warping. It also helps reduce weight for faster racing.

Ventilated 2-Piece Floating Disc Curved Drilled & Slotted Brake Rotor
Ventilated 2-Piece Floating Disc Curved Drilled & Slotted Brake Rotor
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🖼️ Images & Media (28)
File:Disk brake dsc03682.jpg
Disk brake dsc03682.jpg
File:Location of a Disc Brake Wheel assembly in a Vehicle.gif
Location of a Disc Brake Wheel assembly...
File:suspension.jpg
suspension.jpg
File:2009-02-10 2008 Yamaha FZ6 front rotor close-up.jpg
2009-02-10 2008 Yamaha FZ6 front rotor...
File:Main components of Disc Brake Assembly.gif
Main components of Disc Brake Assembly.gif
File:Ventilated Plain (Smooth) Brake Rotor Parts.jpg
Ventilated Plain (Smooth) Brake Rotor Parts.jpg
File:Non Ventilated (Solid) Brake Rotors.jpg
Non Ventilated (Solid) Brake Rotors.jpg
File:Ventilated Plain (Smooth) Brake Rotor.jpg
Ventilated Plain (Smooth) Brake Rotor.jpg
File:Ventilated Straight Slotted Brake Rotor.jpg
Ventilated Straight Slotted Brake Rotor.jpg
File:Ventilated Curve Slotted Brake Rotor.jpg
Ventilated Curve Slotted Brake Rotor.jpg
File:Ventilated Straight Drilled Brake Rotor.jpg
Ventilated Straight Drilled Brake Rotor.jpg
File:Ventilated Curve Drilled Brake Rotor.jpg
Ventilated Curve Drilled Brake Rotor.jpg

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