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Asphalt concrete

technology Maturity 11-13 Next article →

Asphalt concrete is a composite material used to create durable surfaces. It is commonly used for roads, parking lots, and airport runways.

AF-asphalt-laying-machine
AF-asphalt-laying-machine

In North America, people often call it asphalt, blacktop, or pavement. In the United Kingdom and Ireland, it is known as tarmac, bitmac, or bitumen macadam. In engineering, the term "concrete" refers to any composite material where a binder holds mineral aggregate together. For asphalt concrete, that binder is bitumen, a substance also known as pitch or tar.

Asphalt on concrete
Asphalt on concrete

The material works through a specific mechanical process of binding and compaction. It consists of mineral aggregate, such as rocks, sand, or gravel, held together by bitumen. To create Hot-Mix Asphalt (HMA), workers must heat the bitumen binder. This heating decreases its viscosity, which is the thickness or resistance to flow of the liquid. The aggregate is also dried to remove all moisture before mixing. Once the hot components are combined, they must be paved and compacted while they are still sufficiently hot. If the base is too cold, such as during winter, the asphalt may cool too quickly to reach the required density.

Engineers use several different types of asphalt mixtures depending on the project needs. Hot-Mix Asphalt (HMA) is the most common type for high-traffic areas like major highways and airfields.

Asphalt plant pic
Asphalt plant pic

Warm-Mix Asphalt (WMA) is a growing alternative that uses additives like zeolites or waxes. These additives allow the mixture to be produced at lower temperatures. This reduces the consumption of fossil fuels and releases fewer vapors. In the United States, nearly 25% of asphalt produced in 2012 was warm-mix, a 416% increase from 2009. Cold-mix asphalt is another variety that uses an emulsifying agent to mix bitumen with water. This makes the mixture easy to work with at lower temperatures, making it ideal for patching holes.

Blacktopping machine in Laredo, TX IMG 5510
Blacktopping machine in Laredo, TX IMG 5510

The history of using asphalt stretches back to antiquity. Civilizations in Mesopotamia, Egypt, and Rome used natural asphalt for waterproofing baths and tunnels. In 1829, a footpath in Lyon, France, used natural asphalt mixed with 7% aggregate. A major technological shift occurred in 1902 thanks to Edgar Purnell Hooley. He developed a process to combine petroleum bitumen with macadam aggregates using a steam-heated mixer. He founded a company called the Tar Macadam Syndicate Limited. This company eventually gave us the shortened term "tarmac."

Modern asphalt can be engineered for very specific structural roles. High-modulus asphalt concrete, sometimes called EMÉ, uses a very hard bituminous formulation. It includes a high proportion of mineral powder, between 8% and 10% by weight. This creates a high modulus of elasticity, which is a measure of how much the material resists deformation. Using this type can reduce the required thickness of a road's base layer by up to 25%. Other specialty mixtures include stone-matrix asphalt for strong wearing surfaces and porous asphalt. Porous asphalt is permeable, meaning it allows water to drain through the pavement to control stormwater.

Aeropuerto de Madrid-Barajas - Exterior 01
Aeropuerto de Madrid-Barajas - Exterior 01

Asphalt offers several performance advantages over other materials. It is generally more economical to use for large-scale construction. It also produces less roadway noise than Portland cement concrete surfaces. This is because tire noise is generated when kinetic energy is converted into sound waves. Additionally, the viscosity of bitumen allows workers to create a convex surface. This slight curve helps rainwater drain away from the center of the road toward the edges.

Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England
Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England

Despite its strength, asphalt is subject to environmental degradation over time. The long-term behavior of a road can differ greatly from its short-term performance. For example, frost heaves can damage the surface by pushing the ground upward.

Ground frost damages
Ground frost damages

Other issues include potholes, rutting, and cracking. To manage these problems, researchers use programs like the Long-Term Pavement Performance (LTPP) study. Scientists also use recycling methods to improve sustainability. They can use Reclaimed Asphalt Pavement (RAP) to create new mixtures, helping to reduce waste.

Falcon asphalt recycler for pothole repair
Falcon asphalt recycler for pothole repair
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🖼️ Images & Media (10)
File:Asphalt plant pic.jpg
Asphalt plant pic.jpg
File:AF-asphalt-laying-machine.jpg
AF-asphalt-laying-machine.jpg
File:The Employment of Women in Britain, 1914-1918 Q30876.jpg
The Employment of Women in Britain,...
File:Night-time road closure and improvement works at Chatham Waterfront Bus Station showing workers, warning signs, safety barriers and JCB excavator on Globe Lane, Chatham, Kent, England.jpg
Night-time road closure and improvement...
File:Asphalt on concrete.jpg
Asphalt on concrete.jpg
File:Blacktopping machine in Laredo, TX IMG_5510.JPG
Blacktopping machine in Laredo, TX IMG_5510.JPG
File:Aeropuerto de Madrid-Barajas - Exterior 01.jpg
Aeropuerto de Madrid-Barajas - Exterior 01.jpg
File:Ground frost damages.JPG
Ground frost damages.JPG
File:NAVFAC Hawaii Personnel Train with New Pavement Sealing Machine (39005461992).jpg
NAVFAC Hawaii Personnel Train with New...
File:Falcon asphalt recycler for pothole repair.JPG
Falcon asphalt recycler for pothole repair.JPG
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