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Torque wrench

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A torque wrench is a specialized tool used to apply a specific amount of torque to a fastener. Fasteners include items like nuts, bolts, or lag screws. Torque is the rotational force applied to these objects during assembly or adjustment. Using a torque wrench is essential when the tightness of a fastener is a crucial parameter. It ensures that parts have the proper tension and loading. Without precise control, a bolt might be too loose or too tight.

Drehmomentschlüssel 3360
Drehmomentschlüssel 3360

One common design is the beam torque wrench. This tool consists of two parallel beams. The first beam is a lever that acts as the handle. When an operator applies force, this lever deflects according to Hooke's law. This law describes how much a material bends based on the force used. The second beam is an indicator beam that is only attached at one end. While the lever bends, the indicator beam stays straight. This relative movement allows the indicator to point to a specific value on a calibrated scale.

Deflecting torque concept
Deflecting torque concept

A more complex version is the deflecting beam torque wrench. This type was patented by the Australian company Warren and Brown in 1948. It uses a load-carrying beam that deflects when torque is applied. An indicating beam runs above this load beam but eventually bends away at an angle. This beam stays straight during operation to show the relative displacement between the two parts. A wedge can be slid along a scale on the load beam to set the desired torque. When the angled indicator beam hits this wedge, a pin is triggered. This action produces a loud click and a physical sensation for the user.

Two W&B torque wrenches
Two W&B torque wrenches

Other mechanisms provide different ways to signal the correct torque. A slipper type torque wrench uses a roller and a cam mechanism. A spring provides a specific force that holds the roller against the cam. If the applied torque is strong enough to overcome this spring force, the wrench will slip. This prevents the user from overtightening the fastener. Another method uses a calibrated clutch mechanism, often called a click torque wrench. This design uses a ball detent and a spring. When the preset torque is reached, the spring's force is overcome, and the ball clicks out of its socket.

Slipper torque concept
Slipper torque concept

The history of these tools involves several important inventors. John H. Sharp of Chicago filed the first patent for a torque measuring wrench in 1931. In 1935, Conrad Bahr and George Pfefferle patented an adjustable ratcheting torque wrench. Bahr worked for the New York City Water Department. He was frustrated by the inconsistent tightness of flange bolts in his work. He claimed to have invented a torque limiting tool as early as 1918. His partner, Pfefferle, was an engineer for the S.R. Dresser Manufacturing Company.

JHSharp-TorqueWrench-1931-Model
JHSharp-TorqueWrench-1931-Model

To ensure accuracy, international standards govern how these tools are built. The International Organization for Standardization maintains ISO 6789. This standard defines twelve classes of torque tools. These include indicating tools and setting tools. For example, a Type 1 Class A wrench has an allowable deviation of ±6% for torque under 10 Nm. The standard also requires that tools remain usable even if overloaded by 25%. Most tools should be re-calibrated every 12 months or after 5,000 cycles.

DAZ-T50
DAZ-T50

In the United States, the American Society of Mechanical Engineers maintains the ASME B107.300 standard. This standard includes a third type called the limiting torque tool. These tools are designed to release the drive once the target torque is met. While the ISO and ASME standards both categorize tools, they are not compatible with each other. Both systems require tools to be clearly marked. A tool must show its torque range, the unit of torque, and the manufacturer's mark. For unidirectional tools, the word "TORQUE" must also be visible.

Torque wrench extension 3
Torque wrench extension 3
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🖼️ Images & Media (7)
File:Drehmomentschlüssel 3360.jpg
Drehmomentschlüssel 3360.jpg
File:JHSharp-TorqueWrench-1931-Model.jpg
JHSharp-TorqueWrench-1931-Model.jpg
File:Deflecting torque concept.png
Deflecting torque concept.png
File:Two W&B torque wrenches.jpg
Two W&B torque wrenches.jpg
File:Slipper torque concept.png
Slipper torque concept.png
File:DAZ-T50.JPG
DAZ-T50.JPG
File:Torque wrench extension 3.png
Torque wrench extension 3.png
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