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Industrial robot

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Industrial robots are automated machines designed for manufacturing tasks. These machines are programmable, meaning they follow specific instructions to complete work. They are capable of movement on three or more axes. An axis is a line that a part moves around. This movement allows them to perform tasks like welding, painting, and assembly. They can also handle packaging, labeling, and product inspection. These robots offer high endurance, speed, and precision. In 2024, the International Federation of Robotics estimated there were 4,663,698 industrial robots in operation worldwide.

Automation of foundry with robot
Automation of foundry with robot

To understand how they move, we look at their kinematics. Kinematics refers to the arrangement of rigid members and joints. This arrangement determines the robot's possible motions. A robot's reach is called its working envelope. The weight it can lift is its payload. To control a robot's position in space, it needs three axes. To control the orientation of the wrist, it needs three more axes. These are called yaw, pitch, and roll. This gives the robot six degrees of freedom.

FANUC 6-axis welding robots
FANUC 6-axis welding robots

There are six main types of industrial robots. Articulated robots are the most common. They look like human arms and use several joints to move. Cartesian robots, or gantry robots, use three prismatic joints for movement. Cylindrical robots have a rotary joint at the base and slide vertically or horizontally. Spherical robots use only rotary joints and are used for machine tending. SCARA robots use two parallel joints for precise lateral movements in a plane. Finally, Delta robots use parallel links for high-speed pick-and-place tasks.

Robots can also be organized by their architecture. Serial manipulators consist of a series of links connected by motor-actuated joints. These extend from a base to an end-effector. SCARA and Stanford manipulators are typical serial examples. Parallel manipulators are designed differently. Each chain in a parallel robot is usually short and simple. This makes them rigid against unwanted movement. Errors in one chain are averaged with others rather than becoming cumulative. This closed-loop stiffness makes them very stable.

Staubli Teach pendant
Staubli Teach pendant

Some robots are designed to be autonomous. An autonomous robot acts without human control. In the late 1940s, W. Grey Walter built Elmer and Elsie. These were the first robots programmed to "think" like biological brains. They were shaped like tortoises and showed phototaxis. Phototaxis is movement in response to light. Modern robots use machine vision sub-systems. These act as visual sensors linked to powerful computers. This helps them identify objects and perform flexible tasks.

George C Devol Color Photo
George C Devol Color Photo

History shows how these machines evolved. In 1937, Bill Griffith P. Taylor built an early industrial robot. It was made of Meccano parts and used one electric motor. It used punched paper tape to move control levers. In 1954, George Devol applied for the first robotics patents. He and Joseph F. Engelberger founded Unimation in 1956. These were called programmable transfer machines. They used hydraulic actuators to move objects. In 1969, Victor Scheinman invented the Stanford arm. This was an all-electric, 6-axis robot that could follow complex paths.

The industry grew rapidly through the 1970s and 1980s. ABB Robotics introduced the IRB 6 in 1973. It was one of the first micro-processor controlled robots. KUKA Robotics also released the FAMULUS robot in 1973. By 1984, Westinghouse Electric Corporation acquired Unimation for 107 million US dollars. Today, the market is very large. In 2026, the global market value for industrial robot installations reached 16.7 billion US dollars. A few major companies like ABB, KUKA, and Stäubli continue to lead the field.

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🖼️ Images & Media (6)
File:Automation of foundry with robot.jpg
Automation of foundry with robot.jpg
File:FANUC 6-axis welding robots.jpg
FANUC 6-axis welding robots.jpg
File:Factory Automation Robotics Palettizing Bread.jpg
Factory Automation Robotics Palettizing Bread.jpg
File:George C Devol Color Photo.jpg
George C Devol Color Photo.jpg
File:Offline teaching welding 001.png
Offline teaching welding 001.png
File:Staubli Teach pendant.jpg
Staubli Teach pendant.jpg
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