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Flywheel

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A flywheel is a mechanical device designed to store rotational energy. This energy is a form of kinetic energy, which is the energy of motion.

Volin
Volin

Specifically, the energy stored is proportional to the product of the object's moment of inertia and the square of its rotational speed. In physics, a flywheel acts as a kinetic energy analogue to an electrical inductor. It serves as an accumulator, which is a device that collects and stores energy for later use. By storing this mechanical energy, a flywheel can smooth out small deviations in a system's power output. This process effectively makes the flywheel a low-pass filter for the mechanical velocity of a system.

The mechanism of a flywheel relies on the conservation of angular momentum. When a system generates more power than it currently needs, the flywheel absorbs that excess energy. This extra power is stored as rotational energy, which increases the wheel's speed. Conversely, if the power input to the system drops, the flywheel's stored energy provides a surge of power output.

Landini VL30(Italien)2
Landini VL30(Italien)2

This allows the machine to continue operating steadily even when the energy source is inconsistent. In a reciprocating engine, for example, a flywheel stores energy when a firing piston exerts torque on it. It then returns that energy to help the piston compress a fresh charge of air and fuel.

Engineers design flywheels with different parts to manage these forces. A standard rimmed flywheel consists of a hub, spokes, and a rim. To increase efficiency, designers often move the majority of the mass toward the rim. This is because pushing mass away from the axis of rotation increases the moment of inertia for a given total mass. Some modern designs use a shaftless flywheel, which lacks an annulus hole, shaft, or hub. These designs have a higher energy density than conventional models. However, they require specialized magnetic bearings and complex control systems to function correctly.

The history of the flywheel stretches back to antiquity. The basic principles are found in the Neolithic spindle and the ancient potter's wheel. In the early 11th century, Ibn Bassal pioneered using flywheels in machines known as noria and saqiyah. The German artisan Theophilus Presbyter also recorded using the device in various machines around the year 1070. During the Industrial Revolution, James Watt contributed to flywheel development for steam engines. At the same time, James Pickard used a flywheel combined with a crank. This helped transform reciprocating motion into rotary motion.

Material selection is critical because it determines the maximum energy a flywheel can store. The efficiency of a flywheel depends on the amount of energy it can hold per unit of weight. As rotational speed increases, the stored energy rises, but so do the internal stresses. Specifically, the hoop stress within the rotor increases with the density, radius, and square of the angular velocity. If this hoop stress exceeds the ultimate tensile strength of the material, the rotor will shatter.

Thinktank Birmingham - Trevithick Locomotive(1)
Thinktank Birmingham - Trevithick Locomotive(1)

Common flywheels are made of steel and rotate on conventional bearings at a few thousand RPM. High-energy density flywheels, however, use carbon fiber composites and magnetic bearings to reach speeds of 60,000 RPM.

One advanced design is the superflywheel, which was patented by Nurbei Guilia in 1964. A superflywheel consists of a solid hub with multiple thin layers of high-strength materials wound around it. These materials might include special steels, carbon fiber, glass fiber, or graphene. This design is much safer than a regular flywheel. If a regular flywheel fails, it can explode into large shards. In contrast, a superflywheel will simply split into its individual layers. These layers then slide against the enclosure walls, which slows the device down and prevents further destruction. A graphene superflywheel could theoretically reach an energy density of 1200 Wh per kg.

Flywheels have many important applications across different fields of technology. They are used to provide continuous power in systems where the energy source is intermittent. In heavy industry, they are used in power hammers and riveting machines to deliver energy at high rates. They also play a role in controlling the orientation of mechanical systems. For instance, gyroscopes use flywheels for instrumentation, and satellites use reaction wheels for stabilization.

In electrical engineering, flywheels can act as synchronous compensators to improve power factors or adjust grid voltage. From small lead flywheels in children's toys to high-speed composite wheels in advanced technology, the flywheel remains a vital tool for managing motion.

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