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Cyclohexane

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Cyclohexane is a specific type of chemical called a cycloalkane. It is a colorless, flammable liquid with a smell like detergent or cleaning products. This substance is very important to modern industry. It serves as a primary building block for making nylon. Specifically, it is used to produce adipic acid and caprolactam. These two chemicals are precursors, or starting materials, for nylon production.

Industrial synthesis of cyclohexane
Industrial synthesis of cyclohexane

There are two main ways to obtain cyclohexane for industrial use. One method involves extracting it from naphtha. Naphtha is a component of petroleum. Workers use advanced distillation to separate cyclohexane from other parts of the naphtha. They might also use isomerization to turn methylcyclopentane into cyclohexane. These extraction methods only meet about 15% to 20% of the modern demand. The rest of the world's supply comes from industrial synthesis.

Modern industrial synthesis uses a process called hydrogenation. In this process, hydrogen is added to a chemical called benzene. To make this reaction happen, producers use a Raney nickel catalyst. This catalyst helps the benzene and hydrogen react more effectively. This chemical reaction is highly exothermic. This means it releases a large amount of heat energy. In fact, the energy released is -216.37 kJ/mol at 500 K. Because of this, producers of cyclohexane account for about 11.4% of the global demand for benzene.

Industrial synthesis of cyclohexane
Industrial synthesis of cyclohexane

Finding a reliable way to make cyclohexane was a major challenge for early chemists. Unlike benzene, cyclohexane is not found in natural resources like coal. In 1867, Marcellin Berthelot tried to reduce benzene using hydroiodic acid at high temperatures. In 1870, Adolf von Baeyer repeated this and called his product "hexahydrobenzene." Later, in 1890, Vladimir Markovnikov thought he had distilled a version called "hexanaphtene" from Caucasus petroleum.

CyclohexaneBerthelot
CyclohexaneBerthelot

These early attempts actually resulted in a mistake. The substances they created were actually methylcyclopentane. This happened because of an unexpected rearrangement reaction. In 1895, Markovnikov, N.M. Kishner, and Nikolay Zelinsky solved this riddle by identifying the error. Real success arrived in 1894. That year, Baeyer synthesized cyclohexane through the decarboxylation of pimelic acid. At the same time, E. Haworth and W.H. Perkin Jr. prepared it using a Wurtz reaction of 1,6-dibromohexane.

Cyclohexane Synthesis Perkin
Cyclohexane Synthesis Perkin

Cyclohexane is used in many specialized scientific and industrial ways. It can undergo autoxidation to create a mixture called "KA oil." This mixture contains cyclohexanone and cyclohexanol. Several million kilograms of these two substances are produced every year. Cyclohexane is also used as a solvent in some correction fluids. Scientists use it as a recrystallization solvent because organic compounds dissolve well in it when it is hot. It also works well when it is cold.

Cyclohexane Synthesis Perkin
Cyclohexane Synthesis Perkin

Beyond making plastics, cyclohexane is used for precise scientific measurements. It is used to calibrate differential scanning calorimetry (DSC) instruments. This is possible because it has a very convenient crystal-to-crystal transition at -87.1 °C. In heavy industry, cyclohexane vapor is used in vacuum carburizing furnaces. These furnaces are used in the manufacture of heat-treating equipment.

Cyclohexane Synthesis Perkin
Cyclohexane Synthesis Perkin

The molecular structure of cyclohexane is quite unique. While we often draw it as a flat hexagon, it is actually a three-dimensional shape. A flat shape would cause too much strain on the chemical bonds. To reduce this torsional strain, the molecule adopts a "chair conformation." This shape allows the carbon atoms to sit at an angle of 109.5 degrees. The molecule can also undergo a "chair flip." This is a process where the molecule rapidly moves between different shapes.

Industrial synthesis of cyclohexane
Industrial synthesis of cyclohexane

During a chair flip, the molecule passes through several intermediate stages. These include the half-chair, the boat conformation, and the twist-boat. The half-chair is the most unstable state, representing an energy maximum. The boat is also a transition state. The twist-boat is more stable than the boat, but less stable than the chair. The chair and twist-boat are considered energy minima. Hermann Sachse first proposed the chair conformation idea in 1890. This shape is so stable that cyclohexane has zero total ring strain.

Industrial synthesis of cyclohexane
Industrial synthesis of cyclohexane
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File:CyclohexaneBerthelot.svg
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File:Cyclohexane_Synthesis_Perkin.svg
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