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Cementite

physical science Maturity 11-13 Next article →

Cementite is a chemical compound made of iron and carbon. It is also known as iron carbide. Scientists use the chemical formula Fe3C to describe it. This compound is an intermediate transition metal carbide. It is a very important part of ferrous metallurgy, which is the study of iron and steel. In its pure form, cementite is a hard and brittle material. Because of these qualities, it is often classified as a ceramic.

Iron carbon phase diagram
Iron carbon phase diagram

The composition of cementite is very specific. By weight, the material consists of 93.3% iron and 6.67% carbon. It possesses an orthorhombic crystal structure. This means its atoms are arranged in a specific, repeating geometric pattern. While it is found in most steels and cast irons, it can also be produced as a raw material. This occurs through the iron carbide process, which is part of a family of alternative ironmaking technologies.

Cementite forms through several different processes depending on the metal. In white cast iron, it forms directly from the liquid melt. In carbon steel, the process is more complex. As austenite transforms into ferrite during slow cooling, cementite precipitates out. It can also form from martensite during a heat treatment called tempering. Sometimes, cementite and ferrite mix together in an intimate way. This creates a striped, layered structure known as pearlite.

Iron carbon phase diagram
Iron carbon phase diagram

The name "cementite" comes from a historical scientific theory. Scientists Floris Osmond and J. Werth proposed a unique view of solidified steel. They believed the structure looked like cellular tissue. In their theory, ferrite acted as the nucleus of these cells. They believed cementite acted as the envelope surrounding the cells. Because the carbide wrapped around the iron, they felt it "cemented" the structure together.

Temperature plays a massive role in how cementite behaves. On a metastable iron-carbon phase diagram, cementite does not decompose when heated below the eutectoid temperature of 723 °C. However, it is thermodynamically unstable. At higher temperatures, it eventually converts into austenite if carbon levels are low. If carbon levels are high, it converts into graphite. The physical properties of cementite are quite high. Its room temperature microhardness is between 760 and 1350 HV. It has a bending strength of 4.6 to 8 GPa and a Young's modulus of 160 to 180 GPa.

The shape, or morphology, of cementite affects how steel changes during heat treatments. The coiling temperature and the cooling rate are two major factors. If the metal is cooled at lower temperatures, cementite forms fine pearlitic colonies. If it is cooled at higher temperatures, it precipitates as coarse particles at grain boundaries. Fine cementite has more surface area. This increased surface area helps the metal undergo transformations more quickly. Conversely, coarse carbides dissolve more slowly during annealing. This impacts how the microstructure evolves during heat treatments.

There are several other types of iron carbides to consider. Epsilon (ε) carbide is a hexagonal close-packed Fe2–3C. It precipitates in plain-carbon steels with more than 0.2% carbon when tempered at 100–200 °C. This non-stoichiometric carbide dissolves once temperatures rise above approximately 200 °C. At that point, Hägg carbides and cementite begin to form. Hägg carbide is a monoclinic Fe5C2 that precipitates in hardened tool steels tempered between 200 and 300 °C.

Iron carbon phase diagram
Iron carbon phase diagram

Cementite and its relatives can even be found in space. A natural iron carbide occurs in iron meteorites. This version contains small amounts of nickel and cobalt. It is called cohenite, named after the German mineralogist Emil Cohen. Another variety, Hägg carbide, appears naturally in the Wedderburn meteorite. In that specific meteorite, it is known as the mineral Edscottite. Even in its pure form, cementite can change its magnetic properties. It shifts from ferromagnetic to paramagnetic when heated to its Curie temperature of approximately 210 °C.

Iron carbon phase diagram
Iron carbon phase diagram
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