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Carbon fibers

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Carbon fibers are specialized filaments composed almost entirely of carbon atoms.

Cfaser haarrp
Cfaser haarrp

These fibers are defined by several unique physical properties. They possess high stiffness and high tensile strength, meaning they resist stretching and breaking under tension. They also offer a high strength-to-weight ratio, making them much stronger than they are heavy. Additionally, carbon fibers show high chemical resistance, high-temperature tolerance, and low thermal expansion. These characteristics make them essential for advanced engineering in aerospace, military, and motorsports industries.

The strength of carbon fiber comes from its microscopic atomic structure. The carbon atoms bond together into crystals that align parallel to the fiber's long axis.

Diagram carbon fiber preperation
Diagram carbon fiber preperation

This specific alignment gives the fiber a high strength-to-volume ratio. Each individual filament is a continuous cylinder with a diameter between 5 and 10 micrometers.

Kohlenstofffasermatte
Kohlenstofffasermatte

To make them easier to use, several thousand of these filaments are bundled into a group called a tow. This tow can be used alone or woven into various fabric patterns, such as twill, satin, or plain weaves.

There are different types of carbon fibers based on their atomic arrangement. The structure is similar to graphite, which consists of graphene sheets in a hexagonal pattern. In turbostratic carbon fibers, these sheets are haphazardly folded or crumpled together. These are often made from a raw material called polyacrylonitrile, or PAN. In contrast, graphitic carbon fibers have sheets that are stacked in a regular, parallel fashion. These are typically produced from mesophase pitch through heat treatment at temperatures exceeding 2200 °C. Turbostratic fibers tend to have high tensile strength, while graphitic fibers offer high stiffness, known as a high Young's modulus.

The history of carbon fiber spans over a century of scientific discovery. In 1860, Joseph Swan produced carbon fibers for use in light bulbs. In 1879, Thomas Edison used baked cotton or bamboo to create carbon filaments for incandescent bulbs. By 1880, Lewis Latimer developed a reliable carbon wire filament for these bulbs. In 1958, Roger Bacon created high-performance fibers at the Union Carbide Parma Technical Center in Ohio. He used rayon as a precursor, but the process was inefficient because the fibers contained only 20% carbon.

Carbon fibers from silk cocoon
Carbon fibers from silk cocoon

Significant improvements occurred in the 1960s through new chemical processes. Dr. Akio Shindo in Japan developed a method using polyacrylonitrile (PAN) to reach 55% carbon content. In 1960, Richard Millington developed a process using rayon to achieve a 99% carbon content. In 1963, researchers W. Watt, L. N. Phillips, and W. Johnson at the Royal Aircraft Establishment in the UK developed a process that realized the material's full potential. This led to the use of carbon-fiber fan assemblies in Rolls-Royce Conway jet engines by 1968. However, early attempts to use carbon-fiber compressor blades in the RB-211 engine faced issues with bird impacts, contributing to the nationalization of Rolls-Royce in 1971.

Carbon fiber is rarely used alone; it is usually part of a composite material. A common type is carbon-fiber-reinforced polymer (CFRP), created by permeating fibers with a plastic resin and baking them. This results in a material that is extremely rigid and has a very high strength-to-weight ratio. Another type is reinforced carbon-carbon (RCC), which combines carbon fiber with graphite for extreme heat tolerance. While carbon fiber is more expensive than steel—potentially 10 to 12 times the cost—the price has dropped significantly. In the early 2000s, it was estimated to be 35 times more expensive than steel.

Today, the applications for these materials are incredibly diverse.

Ray Ban Giant
Ray Ban Giant

You can find carbon fiber in aircraft and spacecraft parts, racing car bodies, and bicycle frames. It is used in consumer goods like golf club shafts, camera tripods, and fishing rods.

MotorcycleRacingGlove
MotorcycleRacingGlove

Even infrastructure uses this technology; carbon fiber can be added to asphalt to make it electrically conductive. When electricity passes through the carbon network, it generates thermal energy to melt ice and snow on airport pavements. This helps prevent flight delays caused by winter weather.

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🖼️ Images & Media (12)
File:Kohlenstofffasermatte.jpg
Kohlenstofffasermatte.jpg
Carbon fibers from silk cocoon.tif
File:Ready to use carbon fiber sheet.jpg
Ready to use carbon fiber sheet.jpg
File:Cfaser haarrp.jpg
Cfaser haarrp.jpg
File:Ray Ban Giant.jpg
Ray Ban Giant.jpg
File:Before heated.jpg
Before heated.jpg
File:Cfk heli slw.jpg
Cfk heli slw.jpg
File:MotorcycleRacingGlove.jpg
MotorcycleRacingGlove.jpg
File:Heated jacket.jpg
Heated jacket.jpg
File:PAN stabilization.PNG
PAN stabilization.PNG
File:Diagram carbon fiber preperation.svg
Diagram carbon fiber preperation.svg
File:Carbon Knitted fabric made by SOHIM.jpg
Carbon Knitted fabric made by SOHIM.jpg
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