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Auxiliary power unit

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An auxiliary power unit, or APU, is a specialized device used to provide energy for functions other than propulsion. While a vehicle's main engine is designed to move it forward, the APU handles secondary tasks.

A380 APU P1230093
A380 APU P1230093

These units are essential on large aircraft, naval ships, and certain large land vehicles. In aviation, APUs are vital for maintaining electrical and pneumatic systems. They can produce 115 V AC at 400 Hz to run aircraft electrical systems. Other models may produce 28 V DC power instead. By providing this independent energy, the APU ensures that critical systems remain active even when the main engines are not running.

A modern gas-turbine APU typically consists of three distinct sections. The first is the power section, which acts as the gas-generator. In this section, air and fuel are mixed, compressed, and ignited to create hot, expanding gases. This highly energetic gas spins a turbine, which creates shaft power to drive other components.

AlliedSignal (Honeywell) GTCP36-150 APU2
AlliedSignal (Honeywell) GTCP36-150 APU2

The second part is the load compressor section. This section provides pneumatic power, which is air pressure used for various aircraft needs. It uses inlet guide vanes to regulate airflow and a surge control valve to keep the operation stable. The third part is the gearbox section. This section transfers power from the main shaft to an oil-cooled generator to create electricity. It also connects to accessories like fuel control units, lubrication modules, and cooling fans.

The history of the APU shows how technology has evolved to meet different needs. During World War I, British Coastal class blimps used an ABC auxiliary engine. This engine powered a radio transmitter and could run an auxiliary air blower during emergencies. In World War II, American military aircraft often used small engines known as "putt-putts." For example, the B-29 Superfortress carried a putt-putt in its unpressurized rear section. This engine drove a P2 DC generator rated at 28.5 volts and 200 amps. It was used to start the main engines and provided power during the descent to land.

German engineering also produced pioneering APU designs during the Second World War. Engineer Norbert Riedel designed a mechanical starting system for early German jet engines. This system used a two-stroke flat engine hidden inside the engine nose cone.

Jumo 004
Jumo 004

For the Junkers Jumo 004, a manual pull-handle in the nose cone started the piston engine. This engine then rotated the compressor to start the jet. The Riedel unit was an extreme short-stroke design to fit within the small space of the nose cone. It was used in several designs, including the BMW 003 and the Heinkel HeS 011 prototypes.

Riedelanlasser
Riedelanlasser

Significant milestones in APU development changed how vehicles operate. In 1963, the Boeing 727 became the first jetliner to feature a gas-turbine APU. This allowed the aircraft to operate at smaller airports without needing ground facilities for power. In space exploration, the Space Shuttle relied on three redundant APUs powered by hydrazine fuel. These units were used during ascent, re-entry, and landing. They provided the hydraulic pressure needed to move control surfaces and engine valves. During landing, the APUs also powered the brakes and nose-wheel steering.

Riedelanlasser
Riedelanlasser

The market for these units is highly specialized and dominated by a few major companies. Honeywell is a leader, holding a 65% share of the mainliner APU market. They are the sole supplier for several major aircraft, including the Boeing 777 and the Airbus A320neo. Pratt & Whitney is another major player, holding significant shares in regional aircraft and helicopters. In the business jet sector, Honeywell's market share is even higher, ranging from 90% to 100%. The production market for APUs was valued at $800 million in 2017, while the maintenance and repair market was worth $2.4 billion.

Beyond aircraft, APUs serve many practical roles in other industries. Some armored vehicles, like the M1 Abrams tank, use a 100 kg APU to replace heavy 230 kg batteries. This makes the vehicle more fuel-efficient and reduces its infrared signature. In the commercial sector, refrigerated semi-trailers use independent APUs to maintain low temperatures during transit. Researchers are also testing fuel cell APUs for heavy trucks. In 2008, a partnership demonstrated that a fuel cell could power a Peterbilt Model 386 for ten hours. These advancements aim to reduce emissions and increase fuel efficiency across many different transport systems.

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🖼️ Images & Media (5)
File:AlliedSignal (Honeywell) GTCP36-150 APU2.JPG
AlliedSignal (Honeywell) GTCP36-150 APU2.JPG
File:A380 APU P1230093.jpg
A380 APU P1230093.jpg
File:Jumo 004.jpg
Jumo 004.jpg
File:Riedelanlasser.jpg
Riedelanlasser.jpg
File:BMW 003 Riedelanlasser.jpg
BMW 003 Riedelanlasser.jpg
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