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Actuator

technology Maturity 11-13 Next article →

An actuator is a critical component in a machine that produces force, torque, or displacement. It acts as a transducer, which is a device that converts one form of energy into another. Specifically, an actuator translates a stimulus, such as an input signal, into mechanical energy. This process allows a system to perform physical work in a controlled way. To function, every actuator requires two essential elements: a control device and a source of energy. The control device provides a relatively low-energy signal, such as voltage or fluid pressure. The energy source provides the actual power needed to create movement.

Compact and electric valve actuator
Compact and electric valve actuator

Actuators are often classified by the type of energy they use to create motion. Hydraulic actuators use the pressure of a liquid, typically oil, to move a piston inside a tube. This can result in linear, rotary, or oscillatory motion. Because liquids are nearly impossible to compress, these actuators can exert massive amounts of force. In a single-acting actuator, fluid pressure is applied to only one side of the piston. In a double-acting actuator, pressure is applied to both sides to drive the return stroke.

Pneumatic Rack and Pinion Actuators
Pneumatic Rack and Pinion Actuators

Pneumatic actuators function similarly to hydraulic ones but use gas, usually air, instead of liquid. These systems are often less complicated because they do not require pipes to recycle the working fluid. However, they still require external infrastructure like compressors, reservoirs, and filters. Historically, steam pressure was used in early steam engines and locomotives to drive pneumatic actuators. This created a reciprocating motion that was converted into rotary motion via a crankshaft. While pneumatics are common, they are sometimes less convenient than electrical systems due to this required infrastructure.

Electric actuators have seen significant technological development since 1960. An electric actuator typically uses a motor to generate torque, or a twisting force. This torque is then converted into the required mechanical motion. One specific type is the electromechanical actuator, or EMA. An EMA uses mechanical parts like a toothed belt or a screw to turn rotational force into linear movement. These devices are highly accurate and require little maintenance. They can even reach high forces, sometimes on the order of 100 kN.

Compact and electric valve actuator
Compact and electric valve actuator

Linear and rotary motions represent the two primary ways an actuator moves. A rotary actuator uses a motor to turn a part through an angle, sometimes up to 360 degrees. These are widely used in industrial robotic arms and motion control systems. In contrast, a linear actuator produces movement along a straight path. A linear electric motor can be imagined as a rotary motor that has been cut and unrolled. These motors are highly versatile for low-load tasks, such as those requiring up to 30 kg of force. They offer high precision, often equal to or less than 0.1 mm, and high cycling rates exceeding 100 cycles per minute.

Beyond electricity and fluids, other physical properties can drive an actuator. Thermal actuators use heat to cause expansion in solid materials. For example, a thermostat might use a strip of two different metals that bends when heated. Magnetic actuators use external magnetic fields to attract ferromagnetic materials.

Thermische Stellantriebe, Thermische Antriebe, Fussbodenheizung, thermal actuator, actuateur thermique
Thermische Stellantriebe, Thermische Antriebe, Fussbodenheizung, thermal actuator, actuateur thermique

There is also a growing field of soft actuators. These are made from flexible materials like polymers or liquids. Unlike rigid industrial actuators, soft actuators are designed to be biocompatible and adaptable. This makes them ideal for use in healthcare and human-centered robotics.

Modern manufacturing is changing how these advanced devices are built. Many soft actuators are currently made using complex, manual processes like micro-moulding or mask lithography. To make this faster and cheaper, researchers are using 3D printing for rapid prototyping. This allows for the creation of shape-memory polymer (SMP) actuators. These materials can respond to light, heat, moisture, or magnetic fields through a process called the shape memory effect. This technology helps bridge the gap between complex design and practical implementation in science and medicine.

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File:Pneumatic Rack and Pinion Actuators.JPG
Pneumatic Rack and Pinion Actuators.JPG
File:Compact and electric valve actuator.jpg
Compact and electric valve actuator.jpg
File:Thermische Stellantriebe, Thermische Antriebe, Fussbodenheizung, thermal actuator, actuateur thermique.jpg
Thermische Stellantriebe, Thermische...
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