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Vacuum distillation

physical science Maturity 11-13 Next article →

Vacuum distillation is a specialized method used to separate and purify liquid compounds. It is also known as distillation under reduced pressure. This technique works by lowering the ambient pressure around a substance. This reduction in pressure causes the boiling point of the liquid to drop. Scientists use this method when a compound is difficult to distill at normal pressures. It is also vital when high heat would cause a substance to decompose. Decomposition happens when a chemical structure breaks down due to extreme temperatures.

Vacuum distillation of DMSO at 70C
Vacuum distillation of DMSO at 70C

The mechanism of vacuum distillation relies on the relationship between pressure and temperature. Every liquid has a specific boiling point at standard atmospheric pressure. When you reduce the pressure using a vacuum, the molecules can escape into a gas state more easily. This change can be calculated using a tool called a temperature-pressure nomograph. This tool uses the Clausius–Clapeyron relation to predict how much the boiling point will fall. For example, dimethyl sulfoxide boils at 189 °C at normal pressure. However, inside a vacuum apparatus, it can distill at only 70 °C.

Vacuum distillation of DMSO at 70C
Vacuum distillation of DMSO at 70C

In laboratory settings, different tools are used depending on the substance. Compounds that boil below 150 °C are usually distilled at ambient pressure. For substances with higher boiling points, scientists often use short-path distillation apparatus. Another common tool is the rotary evaporator, or "rotovap." This device helps concentrate or isolate a compound from a solution. It works by evaporating volatile solvents. Even less volatile solvents can be removed if a high vacuum and heat are applied. Environmental agencies even use rotary evaporation to measure solvents in paints and inks.

Industrial-scale vacuum distillation is much larger and serves different purposes. In oil refineries, it is used to process the heavy leftovers from atmospheric distillation. Petroleum crude oil is a complex mixture of hundreds of different hydrocarbons. These molecules can have between 3 and 60 carbon atoms. If crude oil is heated above 370 to 380 °C, it undergoes thermal cracking. This process forms petroleum coke, a thick substance that can plug furnace tubes and pipes. To prevent this, refineries use vacuum distillation to keep operating temperatures below 380 °C.

Vacuum Distillation Column
Vacuum Distillation Column

These industrial vacuum columns are massive engineering feats. They can reach heights of about 50 meters. Their diameters can be as large as 14 to 15 meters. These towers can process feed rates of up to 25,400 cubic meters per day. This is roughly equivalent to 160,000 barrels per day. Because the low pressure increases the volume of the vapor, these columns must be very wide. To maintain a low pressure drop from the top to the bottom, engineers use packing material. This material can be structured sheet metal or random shapes like Raschig rings.

Vacuum Column
Vacuum Column

Vacuum distillation is also used for desalination, which is the removal of salt from ocean water. In large plants, ocean water is placed under a vacuum to lower its boiling point. A heat source is applied so the fresh water boils off and is then condensed. This condensation prevents the vacuum chamber from filling with vapor. This allows the process to run continuously without losing vacuum pressure. Some systems use a heat sink to remove heat from the vapor. They often use the incoming cold ocean water as a coolant to preheat the feed.

Vacuum Column
Vacuum Column

There are even more specialized versions of this process. Molecular distillation is a form of vacuum distillation performed below 0.01 torr. At this extremely low pressure, the process enters the free molecular flow regime. In this state, the rate of evaporation no longer depends on pressure. Instead, mass transport is governed by molecular dynamics rather than fluid dynamics. This requires a very short path between the hot surface and the cold surface. This highly precise method is used industrially to purify various oils.

Vacuum Distillation Column
Vacuum Distillation Column
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File:Vacuum distillation of DMSO at 70C.jpg
Vacuum distillation of DMSO at 70C.jpg
File:Vacuum Distillation Column.gif
Vacuum Distillation Column.gif
File:Vacuum Column.jpg
Vacuum Column.jpg
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