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Thermistor

technology Maturity 11-13 Next article →

A thermistor is a specialized semiconductor resistor. Its electrical resistance changes significantly based on temperature. The name is a portmanteau of the words "thermal" and "resistor." This sensitivity allows the device to act as a temperature sensor. It can also control electrical current as a function of heat.

Thermistor
Thermistor

Because they respond so quickly to thermal changes, they are vital in many electronic systems. They help manage power flow and protect delicate components from damage.

There are two primary categories of thermistors based on their conduction models. The first is the negative-temperature-coefficient (NTC) thermistor. In these devices, resistance decreases as the temperature rises. This happens because thermal agitation bumps electrons from the valence band into the conduction band. More available charge carriers allow the material to conduct electricity more easily.

NTC bead
NTC bead

The second type is the positive-temperature-coefficient (PTC) thermistor. In these, resistance increases as the temperature rises. This is often caused by increased thermal lattice agitations, particularly near impurities or imperfections in the material.

NTC thermistors are widely used for temperature sensing and inrush current limiting. An inrush current limiter prevents a sudden surge of power when a circuit first turns on. PTC thermistors serve different purposes, such as self-resetting overcurrent protectors. They can also act as self-regulating heating elements. Some PTC versions are "silistors," which are silicon-based resistors with nearly linear resistance changes. Other PTC types are polymer-based, containing carbon grains embedded in plastic. When the plastic heats and expands, it pushes the carbon grains apart, increasing resistance.

Manufacturers build thermistors using various materials and processes. Most are produced from powdered metal oxides pressed into beads, disks, or cylinders. NTC thermistors often use oxides of the iron group, such as chromium, manganese, cobalt, iron, or nickel. These form a ceramic body with terminals made of silver, nickel, or tin. PTC thermistors are typically prepared from barium, strontium, or lead titanates. Some are made through resonant acoustic mixing and sintering to save time.

NTC bead
NTC bead

These processes ensure the components are durable and reliable.

Precision and temperature ranges vary depending on the specific design. Most thermistors operate between −55 °C and +150 °C. However, some glass-body thermistors can withstand temperatures up to +300 °C. Recent improvements in formulas over the last 20 years have greatly increased NTC accuracy. They can now achieve stability within ±0.1 °C or ±0.2 °C from 0 °C to 70 °C. While resistance-temperature relationships can be modeled linearly, real devices often require the Steinhart–Hart equation. This third-order approximation uses specific parameters to provide a more faithful characterization over wider ranges.

Thermistors differ from resistance temperature detectors (RTDs) in several ways. RTDs use pure metals, while thermistors use ceramics or polymers. RTDs are useful over much larger temperature ranges. However, thermistors provide greater precision within a limited range, typically −90 °C to 130 °C.

Failed NTC thermistor
Failed NTC thermistor

This precision makes them ideal for specific sensing tasks where accuracy is more important than a massive range. They are available in many styles, including surface-mount, thin film, and glass-encapsulated versions.

In practical applications, thermistors manage complex electrical behaviors. For example, a PTC thermistor can act as a resettable fuse. When a circuit experiences overcurrent, the PTC heats up and its resistance rises sharply. This limits the current until the device cools down. In CRT monitors, thermistors were used in degaussing circuits to ensure a smooth current decrease. This helps improve the degaussing effect during operation. By reacting to heat, these tiny components maintain the stability of the larger electronic systems they inhabit.

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File:NTC bead.jpg
NTC bead.jpg
File:Thermistor.svg
Thermistor.svg
File:Failed NTC thermistor.png
Failed NTC thermistor.png
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