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Sodium silicate

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Sodium silicate is a generic name for a group of chemical compounds. These substances follow the chemical formula Na2SiO3. They include specific types like sodium metasilicate, sodium orthosilicate, and sodium pyrosilicate. These compounds often contain anions that are polymeric, meaning they form long chains or structures. Physically, they usually appear as colorless, transparent solids or white powders. Most versions are highly soluble in water. In industrial settings, the term often refers to a mixture of these compounds. This mixture is frequently called waterglass, liquid glass, or soluble glass.

Křemičitan sodný
Křemičitan sodný

The chemical properties of sodium silicate depend on its composition. Industrial grades are defined by the weight ratio of silicon dioxide (SiO2) to sodium oxide (Na2O). This ratio can range from 1:2 up to 3.75:1. Scientists can convert this to a molar ratio by multiplying by 1.032. Grades with a ratio below 2.85:1 are classified as alkaline. Those with a higher ratio are described as neutral. While pure forms are colorless, commercial products often appear greenish or blue. This color change happens because of iron-containing impurities in the mixture.

Producing sodium silicate involves several different chemical processes. One common method involves treating a mixture of quartz sand, caustic soda, and water with hot steam in a reactor. Another way to create it is by dissolving silica into molten sodium carbonate. Silica has a very high melting point of 1713 °C. However, sodium carbonate melts with decomposition at 851 °C. A third method uses sodium sulfate and carbon as a reducing agent. Sodium silicate can also be produced as a byproduct of the Bayer process. In that process, it is often converted into calcium silicate.

History shows that humans have interacted with silicates for centuries. European alchemists first observed soluble alkali metal silicates in the 16th century. In 1520, Basil Valentine made early references to these substances. By 1567, Giambattista della Porta noted that cream of tartar helped quartz melt at lower temperatures. In 1640, Jan Baptist van Helmont reported making a soluble substance by melting sand with excess alkali. He observed that adding acid to this solution could precipitate the silica. In 1646, Glauber produced potassium silicate, which he called "liquor silicum." He made it by melting potassium carbonate and sand in a crucible.

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Modern industry uses sodium silicate for a massive variety of tasks. In 1990 alone, the world produced 4 million tons of alkali metal silicates. One major use is in the production of silica gel. When sodium silicate is placed in an acidic solution, it reacts with hydrogen ions. This forms silicic acids, which decompose into a hydrated silicon dioxide gel. If you heat this gel to remove the water, you get a hard, translucent substance. This silica gel is a powerful desiccant, which means it is used to soak up moisture. It is very durable and can withstand temperatures up to 1100 °C.

Sodium silicate also serves as a vital tool in water treatment and construction. In wastewater plants, it acts as a coagulant or flocculant. It works by interacting with microscopic, negatively charged particles suspended in the water. The addition of the silicate causes the particles' electrical double layer to collapse. This leads to coagulation, where particles aggregate and sink to the bottom. In construction, it is used in cements and coatings. It can even be used as an adhesive for cardboard. It is also used for glass-to-glass bonding at low temperatures. This is often easier than fusion bonding or anodic bonding.

Foundries rely on sodium silicate to create sand molds for metal casting. There are three main ways to harden these sand shapes. The first method involves passing carbon dioxide gas through the sand and silicate mixture. This reaction forms solid silica gel and sodium carbonate, providing strength. The second method uses an ester, which is a product of an acid and an alcohol. As the ester hydrolyzes in the liquid, it releases an acid that causes the mixture to gel. The third method uses microwave energy. Because sodium silicate has a high dielectric constant, it absorbs microwave energy very rapidly. This can produce a fully dehydrated sand shape in as little as one minute.

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