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Poly(methyl methacrylate)

physical science Maturity 9-11 Next article →

Poly(methyl methacrylate), often called PMMA, is a synthetic polymer.

Methyl-methacrylate-skeletal
Methyl-methacrylate-skeletal

It is a clear, transparent thermoplastic used widely in engineering. Many people know it by common names like acrylic or acrylic glass. It also has many famous trade names. Some of these include Plexiglas, Perspex, and Lucite. Because it is a non-crystalline vitreous substance, it is sometimes technically classified as a type of glass. This material is highly valued because it serves as a lightweight and shatter-resistant alternative to traditional glass.

To understand how PMMA is made, we must look at the process of polymerization.

Coloured cast acrylic by Midton Acrylics
Coloured cast acrylic by Midton Acrylics

The process begins with small molecules called monomers. In this case, the specific monomer is methyl methacrylate. Scientists use different methods to turn these monomers into long polymer chains. They might use emulsion polymerization, solution polymerization, or bulk polymerization. One high-quality method is cell casting. In cell casting, the polymerization and the molding steps happen at the same time. This creates sheets with a very high molecular mass. These cast sheets are stronger than those made through other molding processes.

PMMA can be modified to change how it behaves. Pure PMMA is rarely sold as a finished product because it is not optimized for most jobs. Instead, manufacturers add different substances to create specific properties. For example, they might add acrylate comonomers to help the plastic handle heat during processing. They may add butyl acrylate to improve the impact strength of the material. To make the plastic work better in high-temperature lighting, they add methacrylic acid. This increases the glass transition temperature, which is the temperature where the material softens. Other additives like plasticizers can make the plastic easier to process or more flexible.

The history of this material spans many decades of chemical discovery. Chemists first created acrylic acid in 1843. They formulated methacrylic acid in 1865. By 1928, several chemists were working to develop the final polymer. These scientists included William R. Conn, Otto Röhm, and Walter Bauer. In 1933, the German company Röhm & Haas AG brought Plexiglas to the market. Around the same time, British chemists Rowland Hill and John Crawford at ICI developed Perspex. In the United States, the company E.I. du Pont de Nemours & Company introduced Lucite. These developments changed how we use transparent materials in industry.

Bathyscaphe Trieste sphere
Bathyscaphe Trieste sphere

PMMA has very specific physical properties that make it useful. It is much lighter than glass. Its density is between 1.17 and 1.20 g/cm, which is about half the density of glass. This makes it an excellent choice for lightweight applications. PMMA is also very clear. It transmits up to 92% of visible light. It also has a refractive index of 1.4905 at 589.3nm. This means it reflects about 4% of light from each surface. During World War II, its strength and clarity were vital. It was used for aircraft windscreens, gun turrets, and submarine periscopes.

Soldiers even used scraps to make "Sweetheart Grips" for knives by placing photos inside the handles.

Acrylic Heels
Acrylic Heels

Today, we see PMMA in many surprising places. It is used in high-end items like Omega watches, known as Hesalite. It is strong enough to be used in the pressure sphere of the bathyscaphe Trieste. You can find it in consumer goods like colorful jewelry or even high-heeled footwear.

It is also used in large aquarium tanks. Because it can be laser cut, it is often used to make very intricate and beautiful designs. However, cutting it with a laser can create internal stress. This means the plastic must undergo a process called annealing to stay stable.

Bromine vial in acrylic cube
Bromine vial in acrylic cube

PMMA relates to many different fields of science and industry. It is an important topic in polymer science because of its stability. While it can swell in organic solvents, its environmental stability is better than plastics like polystyrene. This makes it a top choice for outdoor use. Scientists also study ways to recycle it. One method uses heat to trigger the polymer to disassemble back into monomers. Another method uses a chlorinated solvent and ultraviolet light to break the polymer down. These processes allow us to recover up to 98% of the material for reuse.

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🖼️ Images & Media (15)
File:Lichtenberg figure in block of Plexiglas.jpg
Lichtenberg figure in block of Plexiglas.jpg
File:Methyl-methacrylate-skeletal.svg
Methyl-methacrylate-skeletal.svg
File:Perspex pieces (AM 2007.10.2-2).jpg
Perspex pieces (AM 2007.10.2-2).jpg
File:Coloured_cast_acrylic_by_Midton_Acrylics.jpg
Coloured_cast_acrylic_by_Midton_Acrylics.jpg
File:Bathyscaphe Trieste sphere.jpg
Bathyscaphe Trieste sphere.jpg
File:KelpAquarium.jpg
KelpAquarium.jpg
File:Lexus LF-A Crystallised Wind.jpg
Lexus LF-A Crystallised Wind.jpg
File:Maylan-interior-design-neue-wiener-werkstaette-interlux-roehm- evonik- indeustries-contemporary-light-art-sedan-chair-seats-manfred-kielnhofer-illumination-auchtion.jpg
Maylan-interior-design-neue-wiener-werksta...
File:Kawai CR-40A.jpg
Kawai CR-40A.jpg
File:"Rootbeer" Lucite Bangle Bracelet - DPLA - 72b817c152132c7bf0d40c71240c4f1e.jpg
"Rootbeer" Lucite Bangle Bracelet - DPLA...
File:Bromine vial in acrylic cube.jpg
Bromine vial in acrylic cube.jpg
File:Acrylic Heels.jpg
Acrylic Heels.jpg

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