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Food processing

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Food processing is the transformation of agricultural products into food. It also involves changing one form of food into another. This practice ranges from simple tasks like grinding grain into flour to complex industrial methods.

03 Ban Bang Krathum Bananas
03 Ban Bang Krathum Bananas

These methods help reduce food waste and improve food preservation. This helps reduce the environmental impact of farming and improves food security. Scientists study these changes through food, biochemical, and chemical engineering.

Production of cheese 1
Production of cheese 1

Processing is organized by Food Processing Levels, or FPL. This system uses an ordinal scale to measure the extent of physical and chemical changes. An ordinal scale ranks items in a specific order. FPL helps categorize foods for different purposes. For example, the Nova classification uses these levels to group foods.

Food processing extent against FPL
Food processing extent against FPL

This classification helps researchers study how processing relates to health outcomes like obesity.

Primary food processing makes agricultural products edible. This includes ancient methods like drying, threshing, and milling grain. It also includes shelling nuts or butchering animals for meat. Modern primary processing includes freezing fish, canning food, or pasteurizing milk.

Processed seafood
Processed seafood

These steps can improve food safety and shelf life. However, contamination during this stage can create public health threats. Companies use control systems like HACCP to reduce these risks.

Secondary food processing creates familiar foods from prepared ingredients. This is often what people call cooking. Examples include baking bread or making wine and beer.

Baking Bread Communal Oven, 2011
Baking Bread Communal Oven, 2011

Sausages are a common secondary processed meat. They are made through comminution, which is the process of grinding meat. This stage involves physical, chemical, and enzymatic changes during preparation.

Tertiary food processing is the commercial production of ultra-processed foods. These are often ready-to-eat or heat-and-serve items. Examples include frozen meals and re-heated airline meals.

Factory Automation Robotics Palettizing Bread
Factory Automation Robotics Palettizing Bread

This level is often criticized for promoting overnutrition. These foods may contain too much sugar and salt. They often have too little fiber for human dietary needs.

Food processing relies on unit operations and unit processes. Unit operations are the building blocks of physical changes. They follow physical laws like heat transfer and mass transfer. Examples include mixing, separation, and crystallization.

Production of cheese 1
Production of cheese 1

Unit processes involve biochemical and chemical reactions. These can cause changes like the loss of vitamin C during heat treatments. Engineers combine these units to achieve specific chemical changes.

History shows that processing began in prehistoric ages. Early humans used sun drying and salt preservation. They also used roasting, smoking, and steaming.

Erbswurst-1
Erbswurst-1

These methods built a barrier against microbial activity and decay. Salt was especially important for sailors and warriors. Ancient Greeks, Egyptians, Romans, and Chaldeans all used these techniques.

Meat packages in a Roman supermarket
Meat packages in a Roman supermarket

Even before the Industrial Revolution, people made ready-meals like Haggis.

Modern technology grew significantly in the 19th and 20th centuries. Much of this development served military needs. In 1809, Nicolas Appert invented hermetic bottling for French troops. This led to tinning and canning by Peter Durand in 1810.

Women working in a cannery
Women working in a cannery

Early cans were expensive and sometimes used lead. Today, large-scale plants use advanced technology.

Wakefield, Nebraska Michael Foods plant
Wakefield, Nebraska Michael Foods plant

These facilities ensure food is safe and available for everyone.

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🖼️ Images & Media (10)
File:Production of cheese 1.jpg
Production of cheese 1.jpg
File:03 Ban Bang Krathum Bananas.jpg
03 Ban Bang Krathum Bananas.jpg
File:Baking Bread Communal Oven, 2011.jpg
Baking Bread Communal Oven, 2011.jpg
File:Food_processing_extent_against_FPL.jpg
Food_processing_extent_against_FPL.jpg
File:Wakefield, Nebraska Michael Foods plant.JPG
Wakefield, Nebraska Michael Foods plant.JPG
File:Erbswurst-1.jpg
Erbswurst-1.jpg
File:Processed seafood.jpg
Processed seafood.jpg
File:Meat packages in a Roman supermarket.jpg
Meat packages in a Roman supermarket.jpg
File:Factory Automation Robotics Palettizing Bread.jpg
Factory Automation Robotics Palettizing Bread.jpg
File:Women working in a cannery.jpg
Women working in a cannery.jpg
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