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Electrical cable

technology Maturity 11-13

A cable is a long wire.

Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg
It carries power to your home. It can also carry signals. This helps your tools work. The wires are wrapped in plastic. This keeps us safe.
ElectricWireOnReel.JPG
ElectricWireOnReel.JPG
Do you see cables in your house?

43 words

A cable is a bundle of wires.

Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg

These wires carry power or signals. They help tools work. They even work under the sea.

ElectricWireOnReel.JPG
ElectricWireOnReel.JPG

Most wires are made of copper. Some have a thin layer of tin. This helps them last longer.

Electric guide 3×2.5 mm.jpg
Electric guide 3×2.5 mm.jpg

Plastic wraps around the wires. This keeps the power inside. It also keeps us safe.

Some wires are twisted together. This helps them work better. Cables are very useful tools.

79 words

An electrical cable is a group of wires.

Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg

These wires carry power or signals from one device to another. They connect many things together. Some cables work under the sea to help us talk over long distances. Others live inside walls to give light to our homes.

Most wires are made of copper. Some have a thin layer of tin on them. This helps the wire last longer. It also makes it easier to join wires together. To make a cable more flexible, makers use stranding. This means they twist many small wires together to make one big wire.

Electric guide 3×2.5 mm.jpg
Electric guide 3×2.5 mm.jpg

Plastic covers the wires to keep them safe. This is called insulation. In the past, people used cloth or paper. Today, most people use plastic. Some special cables use shielding to stop unwanted noise. This shielding is a layer of foil or wire mesh.

Coaxial cable cutaway.svg
Coaxial cable cutaway.svg

Another way to stop noise is a twisted pair. This is when two wires are wound around each other.

USB Twisted Pair.svg
USB Twisted Pair.svg

Cables can also be a fire risk if the plastic burns. People use special coatings to stop fire from spreading.

195 words

An electrical cable is a group of one or more wires bundled together.

Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg
These cables act as conductors to carry electric current. They allow power or signals to move from one device to another. Some cables are used for long-distance communication under the sea. Other cables are used for bulk power transmission using high-voltage. You can also find them in building wiring for lights and power.
ElectricWireOnReel.JPG
ElectricWireOnReel.JPG
Using cables saves labor because all the wires can be installed at once.

To make a cable work well, it needs a specific structure. Each wire has its own insulation to keep the electricity contained. Some cables use stranding to stay flexible. This is a way of working where many small wires are twisted or braided together. This makes the large wire much easier to bend than a solid one.

Electric guide 3×2.5 mm.jpg
Electric guide 3×2.5 mm.jpg
Copper wires inside might be bare or plated with metals like tin, gold, or silver. Tinning helps prevent oxidation and makes soldering much easier. It can even help with removing rubber insulation.

People have changed how they make cables over a long time. In the 19th and early 20th centuries, makers used cloth, rubber, or paper for insulation. Later, a natural latex called gutta-percha was used for underwater cables. In 1930, the first man-made plastic called polyethylene was invented. It was not used outside the military until after World War 2. During that war, a telegraph cable using polyethylene was laid across the English Channel. This helped support troops following D-Day.

Cables can sometimes pick up or send out unwanted energy. This is called an electromagnetic field. This can cause noise that messes up a signal.

Coaxial cable cutaway.svg
Coaxial cable cutaway.svg
To stop this, engineers use three main design techniques. One is shielding, which uses a layer of foil or wire mesh to act like a Faraday cage. Another is coaxial geometry, where the inner wire sits exactly in the center of a circular shield. The third is a twisted pair, where two wires are wound around each other to cancel out interference.
USB Twisted Pair.svg
USB Twisted Pair.svg

Safety is a very important part of how cables are made. Most cable jackets are made of plastic that can burn.

Cable tray fire sweden.jpg
Cable tray fire sweden.jpg
Because of this, grouped cables can be a fire hazard. To stay safe, makers can use fire retardant coatings on the outside of the cable. They can also put cables inside boxes made of noncombustible materials. This helps to isolate the threat and stop fire from spreading. Different types of cables exist for different jobs, like ribbon cables for many wires or armored cables for extra strength.

440 words

An electrical cable is a specialized assembly of one or more wires. These wires run side by side or are bundled together. The primary purpose of a cable is to act as an electrical conductor. This allows it to carry electric current from one place to another.

Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg
Cables connect two or more devices. They enable the transfer of electrical signals, power, or both. Without these connections, modern technology could not function. They are essential for everything from small gadgets to massive power grids.

Physically, a cable is composed of several specific layers. It starts with one or more conductors, which are the wires that carry the electricity. Each conductor has its own insulation to keep the current contained. Some cables also include optional screens or individual coverings. An assembly protection and a final protective covering are often added to the outside.

Electric guide 3×2.5 mm.jpg
Electric guide 3×2.5 mm.jpg
In some cases, cables are formed into a larger cable assembly. These can be used to connect many terminals together in a cable tree or harness.

Engineers use different methods to change how a cable behaves. To make a cable more flexible, they use a process called stranding. In stranding, many small individual wires are twisted or braided together. This creates a larger wire that bends more easily than a single solid wire. Bunching small wires before concentric stranding provides the most flexibility.

ElectricWireOnReel.JPG
ElectricWireOnReel.JPG
The copper wires inside may also be plated with other metals. Metals like tin, gold, or silver are used because they resist oxidation. Tinning also provides lubrication between the strands and makes soldering easier.

History shows how materials for cables have changed over time. In the 19th and early 20th centuries, makers used cloth, rubber, or paper for insulation. For underwater cables in the 19th century, a natural latex called gutta-percha was used. In 1930, the first man-made plastic, polyethylene, was invented. It was initially restricted to military use. After World War 2, it became more widely available. During the war, a telegraph cable using polyethylene was laid across the English Channel to support troops after D-Day.

Cables must also manage electromagnetic fields. Every current-carrying conductor radiates an electromagnetic field. At the same time, a cable can pick up energy from nearby fields. This can cause unwanted energy transmission or pick up noise that masks a signal.

Coaxial cable cutaway.svg
Coaxial cable cutaway.svg
To solve this, engineers use three main design techniques. The first is shielding, which uses a foil or wire mesh to create a Faraday cage. This decouples the wires from external electrical fields. The second is coaxial geometry, where the inner conductor sits exactly in the center of a circular shield. The third is twisted-pair geometry, where two wires are wound around each other to cancel out interference.
USB Twisted Pair.svg
USB Twisted Pair.svg

Safety is a critical concern because many cable jackets are made of flexible plastic. This material can burn, which creates a fire hazard when cables are grouped together.

Cable tray fire sweden.jpg
Cable tray fire sweden.jpg
To prevent this, manufacturers can formulate the jacketing material to resist fire. They can also apply fire retardant coatings directly to the cable exterior. Another method is to place the cables inside boxes made of noncombustible materials. This helps isolate the threat and prevents a fire from spreading through an installation.

There are many different types of cables designed for specific tasks. Power cables are used for the bulk transmission of alternating and direct current. These often use high-voltage to move electricity over long distances. Coaxial cables are used for radio frequency signals, such as cable television. Ribbon cables are designed to handle low-level voltages and are useful when many wires are needed. Other specialized types include armored cable for strength and submersible cables for use underwater. These various designs ensure that electricity and data reach their destinations safely and efficiently.

636 words
🖼️ Images & Media (8)
File:Leitungsende Abisoliert en.svg
Leitungsende Abisoliert en.svg
File:Electric guide 3×2.5 mm.jpg
Electric guide 3×2.5 mm.jpg
File:6 inch cable.jpg
6 inch cable.jpg
File:Cable tray fire sweden.jpg
Cable tray fire sweden.jpg
File:500mcm cable jacket marking.jpg
500mcm cable jacket marking.jpg
File:Coaxial cable cutaway.svg
Coaxial cable cutaway.svg
File:USB Twisted Pair.svg
USB Twisted Pair.svg
File:ElectricWireOnReel.JPG
ElectricWireOnReel.JPG
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