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Gear

technology Maturity 7-9

A gear is a wheel with teeth.

Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif
These teeth lock together. They help parts turn. This can make a car go. Gears help machines work.
Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg
Do you see gears in your toys?

42 words

A gear is a wheel with teeth.

Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif
These teeth lock together to help parts turn.

When one gear turns, it moves the next one. This can change how fast a machine spins. It can also make a machine stronger.

Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg

Gears come in many shapes. Some are made of metal. Some are made of plastic. Very large gears can be made of wood.

Cogwheel in Malbork.jpg
Cogwheel in Malbork.jpg

Old gears were made of iron in China. Very old gears were even found in a device from Greece. These tools helped people track the sun and moon.

Antikythera Fragment A (Front).webp
Antikythera Fragment A (Front).webp

Gears are in many things we use today. You might find them in a watch or a car.

125 words

A gear is a wheel with teeth.

Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif
These teeth lock together to move parts. This movement is called rotational motion. Gears help machines change how they work. They can change the speed of a spin. They can also change torque. Torque is the power used to turn things.
Spur Gear 12mm, 18t.svg
Spur Gear 12mm, 18t.svg
When a small gear turns a big one, the speed goes down. But the torque goes up. This makes the machine stronger. A small gear is often called a pinion.
Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg
Many machines use a gear train. This is a set of two or more gears. Gears can be made of many things. Most are made of metal like steel or aluminum. Some are made of plastic. Large gears can be made of wood.
Cogwheel in Malbork.jpg
Cogwheel in Malbork.jpg
Old iron gears were found in China. Very old gears were in a Greek device. This device is the Antikythera mechanism. It helped people track the sun and moon.
Antikythera Fragment A (Front).webp
Antikythera Fragment A (Front).webp
Today, gears are in watches and cars. Cars use a gearbox to change power. This helps the wheels turn well.

191 words

A gear is a special kind of wheel used in machines. It is often called a toothed wheel because it has bumps called teeth around its edge.

Spur Gear 12mm, 18t.svg
Spur Gear 12mm, 18t.svg
These teeth lock into the teeth of another gear to pass movement along. This movement is known as rotational motion.
Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif
When you connect two or more gears together, it is called a gear train. Gears are very important because they help machines do hard jobs. They can change the speed of a spin or the strength of a turn.
Gear words.png
Gear words.png

There are many ways gears work to change motion. A gear can trade speed for torque, which is the power used to turn something.

Worm Gear.gif
Worm Gear.gif
If a small gear drives a larger gear, the speed goes down but the torque goes up. This makes the machine stronger. The opposite happens if a large gear drives a small one. The smaller member of a pair is often called a pinion.
Worm Gear and Pinion.jpg
Worm Gear and Pinion.jpg
Gears can also change the direction of a spin. Sometimes they can even change the axis of rotation. A straight bar with teeth called a rack can turn this spinning motion into a straight line.
Rack and pinion animation.gif
Rack and pinion animation.gif

People have used gears for a very long time. The oldest working gears are actually found in nature on the legs of an insect called Issus coleoptratus.

Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg
The earliest man-made gears found date back to 4th century BC China. In Europe, the famous Antikythera mechanism was used to track the sun and moon.
Antikythera Fragment A (Front).webp
Antikythera Fragment A (Front).webp
This device was built between 150 and 100 BC. Other early gears were used in water clocks in China by the year 725. In the 14th century, Giovanni Dondi dell'Orologio built a complex clock called the Astrarium.
South-pointing chariot (Science Museum model).jpg
South-pointing chariot (Science Museum model).jpg

Gears can be made from many different materials. Most modern gears are made of metals like steel or aluminum.

Helical Gears.jpg
Helical Gears.jpg
Steel is very popular because it is strong and does not cost too much. Some gears are made of plastic because they are cheap and do not need oil.
Inside gear.png
Inside gear.png
In the past, huge gears for flour mills were often made of wood. These were called cogwheels and used wooden pegs called cogs.
Cogwheel in Malbork.jpg
Cogwheel in Malbork.jpg
Today, gears can be tiny, just a few micrometers wide for small machines. They can also be huge, over 10 metres wide for mining equipment.
Storckensohn gears and millstone.jpg
Storckensohn gears and millstone.jpg

You can see gears working in many things you know. Most cars have a gearbox to help the wheels turn.

Helical Gears.jpg
Helical Gears.jpg
This allows the driver to change the power without changing the engine speed. You can also find gears in small watches or even in toys.
Spur Gear 12mm, 18t.svg
Spur Gear 12mm, 18t.svg
Some gears are even designed to move in uneven ways, like the Geneva drive.
Animiertes Prinzip Malteserkreuzgetriebe Front.gif
Animiertes Prinzip Malteserkreuzgetriebe Front.gif
Whether they are in a giant machine or a tiny clock, gears keep our world moving smoothly.

507 words

A gear, also known as a gearwheel, is a rotating machine part used to transmit motion.

Spur Gear 12mm, 18t.svg
Spur Gear 12mm, 18t.svg
These components use a series of teeth to engage with compatible teeth on another part. This engagement allows the transfer of rotational motion or torque. Torque is the twisting force that causes an object to rotate. By meshing gears together, engineers can control how much force is applied and how fast a part spins. When two or more gears are connected in a sequence, the system is called a gear train.
Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif

Gears function as a type of lever machine to trade speed for power. When a small gear drives a larger one, the rotational speed decreases. However, the torque increases due to mechanical advantage. The smaller gear in a pair is often called a pinion.

Worm Gear and Pinion.jpg
Worm Gear and Pinion.jpg
Conversely, a large gear driving a small gear increases rotational speed but reduces torque. These changes are determined by the gear ratio, which is the ratio of the tooth counts between the two gears. Gears can also change the axis of rotation or invert the sense of rotation. For example, one gear turning clockwise can cause the next gear to turn anti-clockwise.
Inside gear.png
Inside gear.png

There are many specific types of gears designed for different mechanical tasks. Most gears are round and have equal teeth to ensure smooth operation. Some are non-circular, meaning they have irregular shapes. The Geneva drive is a notable example that produces extremely uneven motion by design.

Animiertes Prinzip Malteserkreuzgetriebe Front.gif
Animiertes Prinzip Malteserkreuzgetriebe Front.gif
Another variation is the rack and pinion, where a circular gear engages with a straight bar called a rack. This setup converts rotational motion into linear motion.
Rack and pinion animation.gif
Rack and pinion animation.gif
Other mechanisms, like sprockets, engage with link chains, while timing pulleys engage with belts.

Human history with gears is both ancient and incredibly diverse. Interestingly, the oldest functioning gears are not man-made; they are found in the hind legs of the insect *Issus coleoptratus*. The earliest preserved man-made gears date to 4th-century BC China.

Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg
In Europe, the Antikythera mechanism is a famous example of early, intricate gearing. Constructed between 150 and 100 BC, this device calculated astronomical positions. Later, in the 14th century, Giovanni Dondi dell'Orologio built the Astrarium. This complex astronomical clock featured 107 moving parts to show planetary positions. The Salisbury Cathedral clock, built in 1386, remains the world's oldest working geared mechanical clock.

Materials used for gears vary based on the required strength and cost. Historically, large gears for flour mills were often made of wood. These were called cogwheels and used wooden pegs, or cogs, inserted into a rim.

Cogwheel in Malbork.jpg
Cogwheel in Malbork.jpg
As technology progressed, metal became more common. Steel is a primary choice today because it has a high strength-to-weight ratio and is cost-effective. Aluminum is also used because it is lighter and easier to machine, though it is less strong than steel. Recently, engineering plastics and composites have become popular for moderate speeds. Plastic gears are often used as "sacrificial" parts. This means they are designed to fail first during a jam to protect more expensive components.

Manufacturing processes for gears are highly specialized to ensure precision. Many gears are produced through net shape molding, which includes plastic injection or metal die casting. About 80% of all gearing produced worldwide uses this method as of 2014. Other techniques include powder metallurgy, where metal powder is shaped and then sintered. For high-precision needs, gear cutting methods like hobbing, milling, or broaching are used. Metal gears used in heavy-duty vehicle transmissions often undergo heat treatment. This process makes the teeth hard and wear-resistant while keeping the core tough.

Helical Gears.jpg
Helical Gears.jpg

Gears are essential components in many modern systems. Most vehicles use a gearbox, or transmission, to manage torque. A gearbox allows an operator to vary the torque applied to wheels without changing the engine speed. These systems use terms like "first gear" or "reverse gear" to describe torque ratios. Gears are also vital in precision instruments like watches, where they ensure exact tracking of time. Because gears provide rigid, interlocking movement, they are preferred over belts or chains in applications requiring high accuracy. From micromachines only a few micrometers wide to mining equipment over 10 metres in diameter, gears drive the mechanical world.

725 words
🖼️ Images & Media (31)
File:Animated two spur gears 1 2.gif
Animated two spur gears 1 2.gif
File:Animiertes Prinzip Malteserkreuzgetriebe Front.gif
Animiertes Prinzip Malteserkreuzgetriebe Front.gif
File:Han Iron Gears (9947881746).jpg
Han Iron Gears (9947881746).jpg
Antikythera Fragment A (Front).webp
File:South-pointing chariot (Science Museum model).jpg
South-pointing chariot (Science Museum model).jpg
File:Cog Wheel and stone spindle.jpg
Cog Wheel and stone spindle.jpg
File:Storckensohn cog wheels closeup.jpg
Storckensohn cog wheels closeup.jpg
File:Cogwheel in Malbork.jpg
Cogwheel in Malbork.jpg
File:Engranaje cónico, Nymphenburg, Múnich, Alemania4.JPG
Engranaje cónico, Nymphenburg, Múnich,...
File:Sprocket35b.jpg
Sprocket35b.jpg
File:Inside gear.png
Inside gear.png
File:Crown gear.png
Crown gear.png

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